Part of the Bedroom Engineering Series : Frame → Mattress → Pillow → Thermal → Motion → Safety → Recovery Debt
| If you care most about… | What you should look for | Engineering risk | Fast fix / decision lever |
|---|---|---|---|
| Snoring / reflux relief | Head elevation that holds angles under load | Mis-calibrated angles → Neutral Spine Offset | Use small angles; verify lumbar stacking with pillow recalibration |
| Back comfort & recovery | Articulation that matches mattress flexibility | Mattress shear + hinge gap alignment | Choose a flex-compatible mattress; avoid thick, rigid edge systems |
| Quiet operation | Chassis stiffness + stable fastener pre-load | Joint micro-slip → squeaks/groans | Acoustic audit + torque check before warranty ends |
| Long motor life | Low friction pivots + stable load distribution | High friction → overheating + burnout | Lower Lift Load Ratio (LLR) and reduce binding points |
| No mattress damage | Compatible construction (flexible core + secure retention) | Delamination / coil distortion | Check shear risk score (SRS) and use correct retainer geometry |
- Flex test: lift the mattress corner—if it resists bending like a board, shear risk rises.
- Noise tolerance test: if squeaks wake you easily, prioritize chassis stiffness + low-slip joints.
- Nightstand reach test: if you hate reaching, you need a true wall-hugger geometry.
Adjustable beds are worth it when the articulating radius of the base matches the mattress’s ability to bend without internal damage. The hidden engineering tradeoff is mechanical shear: bending a sleep system introduces internal friction that many standard mattresses were never designed to withstand. Treat an adjustable base as an ergonomic tool only if the chassis distributes load across multiple segments and the mattress can flex without delaminating—otherwise it becomes a mechanical liability that accelerates wear and increases motor strain. Most buying guides evaluate adjustable beds by features and price; this guide evaluates them by load paths, shear risk, and failure probability.
Featured Snippet (plain English):
Adjustable beds are worth it when the base bends smoothly and the mattress can flex without internal shear.
Mismatches raise motor torque, create hinge noise, and damage layers.
Check SRS (shear risk) and LLR (lift load) before buying to avoid early failures.
Most adjustable bed disappointments come from the same mismatch: the base bends, but the mattress resists. That mismatch concentrates stress at hinge points, increases motor torque demand, creates squeaks, and can damage foam layers and pocket coils through repeated shear.
- I. The Articulating Chassis (Utility Shift + Engineering Paradox)
- II. Hinge Stress & Structural Continuity (Why Cheap Frames Fail)
- III. Motor Torque vs Friction (Silent Motors, Loud Welds)
- IV. Mattress Shear: The Silent Destroyer
- V. Failure Cascade: From Misalignment to Motor Burnout
- VI. Neutral Spine Offset (NSO) Conflicts: Fix Snoring, Break Lumbar?
- VII. Common Mistakes & Solutions (What Actually Works)
- VIII. How to Choose an Adjustable Base (Engineering Checklist)
- IX. Cross-Cluster Engineering Parallels
- X. VBU Matrix: Adjustable Beds vs Alternatives
- XI. VBU Audit Card: Adjustable Bed Stress Test
- XII. People Also Ask (PAA)
- XIII. Adjustable Bed Engineering FAQ
- XIV. Glossary
Bedroom comfort is a recovery system, not a “softness preference.” The series foundation explains why many bedrooms quietly damage recovery through heat, noise, bad geometry, and unstable support—and what an engineered sleep environment looks like: The Science of Sleep: Why Most Bedrooms Damage Recovery (and how to fix yours). Once you treat sleep like an engineered outcome, “firmness” stops being a reliable label and becomes a misleading proxy; real support is about how the mattress holds shape under load: Mattress Support Physics: why firmness ratings are misleading. Geometry is the next layer: the posture that feels “fine” can still create Neutral Spine Offset if shoulder depth, pelvis mass, and sleep position aren’t matched to the support curve. The alignment model for side vs back sleepers (and how to correct NSO) lives here: Side vs Back Sleeper Geometry: fixing Neutral Spine Offset. Then comes the platform: slat spacing, center support, and deflection control determine whether your mattress is supported or being slowly destroyed by poor load paths: Why Your Bed Frame Is Ruining Your Mattress: the physics of slat support. Upper-body alignment completes the stack: pillow loft is a structural bridge, and loft decay creates neck torque and shear across the cervical joints: Why Your Pillow Is Causing Neck Pain: fixing loft collapse and spinal alignment. And if your partner’s movement wakes you, the failure often isn’t “you’re a light sleeper”—it’s vibration physics, damping, and structural continuity across the frame–slat–mattress stack: Why Your Bed Shakes When Your Partner Moves: the physics of motion transfer and structural continuity. This Article’s Contribution:
Adjustable bases add an entirely new variable to the sleep system: articulation under load. This guide treats the adjustable base as an engineered machine and shows how hinge stress, motor torque, and mattress shear interact—using field metrics (SRS, LLR, SLI) and a formal safety threshold (VAL) to prevent early failures, noise, and posture drift.
I. The Articulating Chassis (Utility Shift + Engineering Paradox)
Adjustable bases are transitioning from medical accessories to high-performance recovery tools—because incline changes breathing mechanics, reflux dynamics, and pressure distribution. But engineering changes the game: the moment you bend a sleep system, you introduce mechanical shear and hinge-gap geometry.
II. Hinge Stress & Structural Continuity (Why Cheap Frames Fail)
Cheap adjustable frames often behave like a door hinge: they concentrate your body mass at a pivot instead of distributing it across the chassis. The result is point-load concentration, which increases deflection, fastener slippage, and squeaks. If you already recognize “movement = system stress” from vibration and damping in partner disturbance, the same logic carries over here: motion transfer and structural continuity.
1. Point-load concentration at a single pivot
When the lift segment has minimal support ribs or poor linkage geometry, the load funnels into a few hinge points. That creates high contact pressure at the pivot and accelerates wear of bushings, pins, and weld zones.
2. Structural continuity failure and bedroom noise (fastener pre-load + fretting)
“Bedroom noise” (squeaks/groans) usually signals micro-motion: tiny slips between fasteners, brackets, or pivot surfaces under cyclic load. In mechanics terms, noise often starts when fastener pre-load drops (bolt clamping force relaxes), allowing joint faces to slip. Once slipping begins, repeated micro-sliding can produce fretting (wear at the interface) and sometimes fretting corrosion—so the system gets louder over time. If the sound is sharp and repeatable at the same angle, you are usually hearing stick–slip friction, not “normal operation.”
Bending moment (M) explains how much the frame wants to bend; the rail’s moment of inertia (I) is its bend-stiffness from shape. Joints amplify stress via the stress concentration factor (Kₜ). Materials resist layer sliding with shear modulus (G). Over many small cycles, parts fail by fatigue (S–N) even when no single lift “breaks” them. These five ideas explain squeaks, loose fasteners, and “worked fine for months, then failed.”
Short, high-trust references to reduce “marketing fog” and support the core claims (capacity, compatibility, reflux utility).
- Adjustable base specs / capacity (manufacturer-style guide): TEMPUR® Ergo™ / ProSmart™ Base Setup & Weight Guidance (PDF)
- Mattress foundation + adjustable-base compatibility (warranty requirements): Serta Mattress Warranty / Foundation Requirements
- Mattress foundation + support rules (warranty requirements): Sealy Warranty / Support & Foundation Language
- Compatibility language (warranty/support expectations): Saatva Warranty (Support & Use Requirements)
- Incline utility (medical org, lifestyle guidance): Cleveland Clinic: elevating the head of bed for reflux/heartburn
III. Motor Torque vs Friction (Silent Motors, Loud Welds)
Motors fail less from “weakness” and more from hidden friction. When joints bind, the motor must deliver higher torque to lift the same load. That higher torque transmits stress into brackets, welds, and frame rails—especially when lifting 300+ lbs of “dead weight” (sleeper + mattress + bedding). The better your platform load path is (slats, center support, deflection control), the more predictable your articulation forces become: slat support physics.
LLR = (Total lifted mass × friction factor) ÷ effective lift leverage
Interpretation: Higher LLR = hotter motors, more noise, faster fatigue.
SLI ≈ (Sleeper mass + mattress mass + bedding mass) × adjustment frequency
Interpretation: Higher SLI increases joint fatigue, noise risk, and motor workload over time.
1. Motor torque vs. binding friction
“Silent motor” marketing often ignores the structural cost: if the chassis twists under load or pivots bind, the motor still pushes through resistance. The noise may show up later as frame creaks, not motor whine.
2. Heat is a durability signal
If the base feels noticeably warm near actuator housings after repeated moves, it may indicate high friction or overwork—especially in heavy sleepers or thick mattresses.
IV. Mattress Shear: The Silent Destroyer
The most important hidden variable is not the base—it’s what the base does to the mattress. When you articulate to ~30–45°, internal layers experience shear strain as the top surface stretches and the inner structure compresses. If you’re already familiar with why “firmness” can’t guarantee stable support, articulation amplifies that same truth: support physics vs firmness labels.
1. Delamination risk (foam layer glue shear)
Many mattresses are laminated stacks. Repeated bending can cause adhesive interfaces to shear apart over time, especially if the mattress is thick, has rigid edge rails, or uses dense transition layers.
2. Pocket coil distortion under curve
Pocket coils can handle compression well, but repeated articulation can stress the coil rows near hinge lines—especially if the hinge radius is tight. This can create “kink zones” that feel like a ridge or dip.
- +3 if mattress is very thick (> 13")
- +2 if it has rigid foam edge rails
- +2 if it feels stiff to bend (poor flexibility)
- +2 if it has heavy pillow-top quilting (adds stiffness + hinge bridging)
- +1 if it’s already aging/softening (weaker glue lines)
SRS interpretation: 0–3 low • 4–6 medium • 7–10 high (avoid tight-radius bases; choose flex-friendly designs).
| SRS band | Recommended max head elevation | Recommended knee break use | Why |
|---|---|---|---|
| Low (0–3) | Up to ~45° (as tolerated) | Moderate, mainly for sliding control | Lower shear risk; mattress bends more smoothly |
| Medium (4–6) | Up to ~35° | Light–moderate | Manage shear and hinge bridging; reduce repeated strain |
| High (7–10) | Up to ~25° | Light only (avoid aggressive “lock”) | High delamination/coil distortion risk under tight curves |
Field rule: if you hear new creaks at a certain angle, feel a ridge at the hinge line, or notice mattress buckling/sliding, you are likely beyond VAL for that build.
3. The “hinge gap” effect (alignment risk)
During articulation, a gap forms at the bend. If the mattress bridges this gap instead of conforming smoothly, your pelvis or lumbar can “hover” or “drop,” changing spinal curvature. This is a common source of morning stiffness despite “feeling good” at bedtime—and it can create a Neutral Spine Offset pattern that mirrors classic geometry mismatches: NSO geometry fixes.
V. Failure Cascade: From Misalignment to Motor Burnout
Adjustable bases fail as systems, not parts. A mismatch can show up first as subtle discomfort, then noise, then accelerated mechanical wear. The cascade matters because fixing the symptom (tightening a bolt) won’t fix the underlying load distribution problem.
- FM-01 Hinge concentration → widen radius / add segments / select flex-friendly mattress
- FM-02 Motor overwork → reduce binding; distribute load; lower LLR
- FM-03 Acoustic fatigue → re-torque fasteners; isolate contact surfaces; inspect bracket fit
- FM-04 Mattress delamination → avoid high SRS builds; verify glue-line compliance
- FM-05 Retainer torque failure → correct bar geometry; mitigate mid-span buckling
| Failure mode | What you notice | Engineering cause | Best fix lever |
|---|---|---|---|
| Hinge concentration | Ridge feeling / uneven bend | Tight radius + weak distribution ribs | Better chassis geometry + compatible mattress |
| Motor overwork | Slower lift, warm actuator housing | High friction, binding pivots, high LLR | Reduce binding; reduce load; improve geometry |
| Acoustic fatigue | Squeaks/groans over time | Micro-slip, preload loss, fretting, loosening | Torque audit + isolate contact surfaces |
| Mattress delamination | Lumps, sag pockets | Interior shear at glue lines | Flex-compatible mattress; avoid high SRS builds |
| Retainer torque failure | Mattress slides / buckles | Bar geometry + incline friction mismatch | Check retainer setup; add correct stabilization |
VI. Neutral Spine Offset (NSO) Conflicts: Fix Snoring, Break Lumbar?
Adjustable bases can reduce snoring by elevating the head, but lumbar posture is a different system. If the knee break is too aggressive or the pelvis isn’t supported, your lumbar curve can flatten or over-arch—creating Neutral Spine Offset. The fastest way to catch this is to think in “stacking”: ribcage over pelvis over support curve, not “this feels comfy right now.”
VII. Common Mistakes & Solutions (What Actually Works)
1. Mistake: Buying the base first, then forcing a stiff mattress to comply
Solution: evaluate mattress flexibility and shear risk (SRS) first. A base cannot “fix” a mattress that won’t bend without damage.
2. Mistake: Overusing knee break to “lock” yourself in place
Solution: use knee break to reduce sliding, but avoid aggressive angles that introduce hinge-gap posture distortion and raise NSO risk.
3. Mistake: Ignoring retainer bar geometry
Solution: verify the mattress does not buckle mid-span or slide at incline. Sliding increases shear and motor load.
4. Mistake: Treating noise as “normal” until warranty ends
Solution: perform an acoustic audit early. Noise is often the first signal of preload loss, fastener micro-slip, or bracket fit issues.
VIII. How to Choose an Adjustable Base (Engineering Checklist)
- Articulating radius: smoother multi-segment bend beats tight single hinge.
- Load distribution: more ribs/support zones reduce point-load concentration.
- Pivot design: low-friction joints reduce motor torque demand (lower LLR).
- Wall-hugger geometry: preserves reach to nightstand; reduces shoulder strain.
- Retainer strategy: prevents sliding without buckling (torque test).
- Serviceability: access to fasteners for torque checks; replaceable actuators preferred.
- VAL discipline: choose a system you can operate inside your mattress’s safe articulation band.
| Mattress type | Flex compatibility | Shear risk | Notes |
|---|---|---|---|
| Hybrid (pocket coils + thin comfort) | High | Low–Medium | Generally adjustable-friendly if edge system is not rigid. |
| All-foam (moderate density) | Medium–High | Medium | Watch thick quilted tops; verify bending compliance. |
| High-density memory foam (thick) | Medium | Medium–High | Higher thermal mass and possible glue-line stress under articulation. |
| Very thick pillow-top / rigid edge rail builds | Low | High | High SRS; more likely to bridge hinge gaps and delaminate. |
This is a no-JS field calculator. Check what applies, then use the scoring table below to find your Shear Risk Score (SRS) band and your recommended VBU Articulation Limit (VAL).
Step 1 — Mark your mattress traits
How to use: Count your checked items and add the points. Your total = SRS. Then map SRS to VAL below.
Step 2 — Calculate your base load (optional but recommended)
SLI ≈ (Sleeper + partner + mattress + bedding) × adjustment frequency
Higher SLI doesn’t automatically “break” a base, but it increases fatigue and makes low-quality hinges and
high-friction pivots fail faster.
Step 3 — Read your result (SRS → VAL + red flags)
| SRS total | Risk band | Recommended VAL (max head elevation) | What to do (fast decision rules) |
|---|---|---|---|
| 0–3 | Low | Up to ~45° | Generally adjustable-friendly. Choose a multi-segment base for smoother radius. Still perform the hinge-gap and sliding checks. |
| 4–6 | Medium | Up to ~35° | Use incline for health/comfort, but keep angles moderate. Avoid tight single-hinge designs. Confirm no ridge at the bend and no mattress creep at 20–30°. |
| 7–10 | High | Up to ~25° | High shear / delamination risk. Either: (1) use a wedge/incline system, or (2) switch to a flex-compatible mattress, or (3) operate at low angles only and re-check monthly for ridging and drifting. |
- Ridge at hinge line: mattress bridging / tight radius → reduce angle or change system.
- Mattress creep/sliding: increases shear + motor load → fix retention setup.
- New angle-specific squeaks: preload loss / micro-slip → torque + interface audit.
- “Feels good at night, worse in morning”: hinge-gap posture drift → adjust knee break + pillow loft.
Note: This calculator is a field proxy. Use it as a quick reality check for a common pairing issue: the base bends easily, but the mattress doesn’t—so shear can increase and the system may get noisier over time.
VIII-A. Split King / Split Cal King: Syncing, Gap, and Real Partner Disturbance
Compared to one-piece adjustable bases, split setups reduce partner disturbance because each side has an independent motor and hinge system, so energy doesn’t propagate through a shared deck. The tradeoff is the center gap: when the gap is wide or the mattresses drift, you create a “neutral zone” that can pull hips or shoulders off-axis. Sync features help if you want shared positions, but syncing also reintroduces a shared-motion pattern—so it’s not a free win for vibration-sensitive sleepers. If you run split, treat cable management as a reliability variable: loose cables can snag moving linkages and increase friction (higher effective LLR).
VIII-B. Zero-Clearance vs Legs: Platform Beds, Storage Beds, Ventilation, Service Access
Compared to adjustable bases with legs, zero-clearance bases sit flat on a platform, which is ideal for storage beds and modern frames—but it changes airflow and service access. Poor ventilation can increase heat retention and moisture load in the sleep microclimate, and it can make electronics run warmer in confined cavities. Legs improve under-bed airflow and make maintenance easier, but they introduce another stability variable: floor interface wobble can amplify noise. Choose zero-clearance when frame fit matters most; choose legs when you care about access, airflow, and easy troubleshooting.
VIII-C. Power Outage / Emergency: Battery Backup, Manual Lowering, Reset, Child Lock
Adjustable bases are machines, so you need a “failure posture plan” for outages and emergencies. Battery backup is useful, but the key question is whether it can lower the bed safely under load, not just raise it. Some systems include manual lowering or a reset sequence; knowing that procedure prevents panic when the base stops mid-position. If you have kids, enable child lock where available and keep remotes out of reach—unintended cycling increases duty cycle (higher SLI) and accelerates wear.
- Confirm you can return to flat without wall power (battery or manual method).
- Save the reset procedure (photo or note).
- Use child lock + remote discipline to reduce accidental cycling (lower SLI).
VIII-D. “Massage” Feature: Vibration vs True Massage, Noise Pathways, Motor Wear, Who Should Avoid It
Most “massage” features in adjustable bases are vibration motors, not true massage systems. Vibration couples into the chassis and can reveal weak joints early: if you hear buzzing, rattling, or angle-specific noise, the vibration is exciting loose interfaces. It also adds duty cycle and can increase perceived noise for light sleepers—even if the actuator motors are quiet. People who are vibration-sensitive, migraine-prone, or easily awakened often do better skipping it and investing in chassis stiffness and low-slip joints instead.
This failure pattern isn’t unique to adjustable bases. The same tolerance stacking and joint fatigue shows up in expandable dining tables, reclining sofas, and even enclosed TV stand systems— anywhere motion is introduced under load.
IX. Cross-Cluster Engineering Parallels (Same Mechanism, Different Clusters)
Adjustable bases introduce the same core problem seen across furniture systems: moving joints under load. When load paths bend, small tolerances become big failures. In the Bedroom series, you’ve already seen this pattern in slat deflection and vibration pathways—those mechanisms scale directly into adjustable-base fatigue: slat support failures and motion transfer physics.
Why it matters: the same “works new, fails later” failure mode appears once joints loosen and friction rises under repeated motion.
→ Expandable Dining Tables: Center Sag, Leaf Alignment & Extension Mechanism Failure
Why it matters: adjustable bases and bed frames also “announce” fatigue early through squeaks, clicks, and groans — signals most users ignore.
→ Open vs. Closed TV Stands: Vibration, Noise & Structural Tradeoffs
Why it matters: a bed base is mechanically closer to a recliner chassis than a static frame — but with higher duty cycles and greater combined mass.
→ Reclining Sofa Mechanisms: Pivot Stress, Shear Loads & Longevity
These systems fail for the same reason: motion + load + time. Once you recognize the pattern, furniture quality becomes predictable across every room.
X. VBU Matrix: Adjustable Beds vs Alternatives
| Option | Best for | Hidden engineering risk | When to choose |
|---|---|---|---|
| Adjustable base (quality multi-segment) | Reflux/snoring relief, reading posture, pressure redistribution | Shear + hinge-gap effect if mattress isn’t flex-compatible | Choose if SRS ≤ 6 and you’ll operate within VAL |
| Adjustable base (tight hinge / low stiffness) | Budget “try it” buyers | Point-load concentration, noise, higher LLR, faster fatigue | Only if you accept noise risk and keep angles low |
| Wedge pillow / incline system | Reflux relief with minimal machine complexity | Neck torque if pillow loft isn’t recalibrated | Choose if you want incline benefits without motor system risks |
| High-quality fixed platform + correct mattress | Most sleepers focused on durability + stable alignment | Less posture variability (no articulation) | Choose if you sleep fine flat and want maximum longevity |
Adjustable beds are “worth it” when they deliver a health or comfort outcome you can’t achieve flat (reflux/snoring/pressure management) without introducing new failure modes (shear, noise, motor overwork). If your primary goal is durability and neutral alignment, a fixed platform + correct mattress often wins on simplicity.
XI. VBU Audit Card: Adjustable Bed Stress Test (3 Steps)
- Nightstand reach test: raise head to your typical angle. If you drift away from the nightstand, you need true wall-hugger geometry.
- Hinge-gap check: feel for a “ridge” at the bend. Ridge = hinge concentration and/or mattress bridging.
- VAL discipline: if ridge/noise increases past a certain angle, that angle is beyond your effective VAL.
- Elevate to 20–30°. If the mattress creeps downward, shear and motor load rise.
- Verify the retainer does not cause mid-span buckling (a subtle “wave” near the foot).
- Rule: retention should stop sliding without forcing the mattress to kink.
- Cycle through your 3 common positions: flat → reading → sleep incline.
- Listen for: sharp squeaks (stick–slip), groans (preload loss), clicks (linkage play).
- If noise is angle-specific, inspect fasteners and joint interfaces at that articulation zone.
Incline changes head–neck geometry. If you raise the head, you often need less pillow loft to prevent cervical shear and neck torque. (If you’ve read the pillow engineering article, this is the same “bridge” logic applied to a new posture.)
XII. People Also Ask (PAA)
They can. Damage typically comes from interior shear and hinge-gap bridging, which can stress glue lines (delamination) or distort coil rows. Use SRS to estimate risk and keep angles within your VAL.
Mattresses that bend smoothly: many hybrids and flexible foams. Thick, rigid edge systems and stiff pillow-tops tend to raise shear and increase hinge concentration. Compatibility is more about flex compliance than brand or firmness label.
Noise usually indicates micro-slip at interfaces: bolt preload relaxes, brackets shift, and surfaces begin stick–slip friction. Treat noise as an early failure signal and perform a torque + interface check before it escalates.
A wall-hugger design shifts the sleeper rearward/forward in a way that keeps you closer to the nightstand when the head is elevated. It matters if you read in bed, use a CPAP, or dislike “drifting away” and overreaching.
Signs include slower lift speed, actuator warmth after repeated adjustments, and higher noise under load. Overwork usually comes from binding pivots or high friction zones — effectively a high LLR.
XIII. Adjustable Bed Engineering FAQ
Are adjustable beds worth it for snoring and reflux?
Often yes — if you can achieve symptom relief using modest angles that keep alignment stable. Start with small head elevation, then adjust knee break only enough to prevent sliding. If you develop new back tightness, you’re likely beyond your posture stability window or beyond VAL for your mattress.
What is the biggest hidden problem with adjustable beds?
Mattress shear. Articulation forces internal layers to slide against each other. That friction can accelerate wear, delamination, or coil distortion — especially in thick or rigid constructions.
Can an adjustable base fix lower back pain?
Sometimes — but it can also create NSO if the hinge-gap effect causes the pelvis/lumbar to lose support. If pain improves at bedtime but worsens in the morning, suspect alignment drift or hinge bridging. Reduce angle, rebalance knee break, and recalibrate pillow loft.
How long do adjustable bed motors last?
Motor life is primarily a function of duty cycle and friction load. Lower your effective LLR by avoiding binding, keeping articulation smooth, and preventing mattress sliding (which increases shear and resistance).
What setup mistakes cause mattress damage on adjustable beds?
Common mistakes include using a high-SRS mattress, over-angling beyond VAL, poor retainer setup that causes buckling, and ignoring early noise (which often indicates joint slip and misalignment).
XIV. Glossary (Engineering Terms)
- Articulating radius: how smoothly the base bends the sleep surface (tight radius concentrates stress).
- Hinge-gap effect: posture distortion when a mattress bridges a bend instead of conforming smoothly.
- Interior shear: internal sliding friction between mattress layers during articulation.
- Delamination: separation of bonded foam layers due to repeated shear at glue lines.
- Fastener pre-load: clamping force in bolts; loss of pre-load enables micro-slip and noise.
- Stick–slip friction: friction mode that creates squeaks when surfaces alternately stick then slide.
- LLR (Lift Load Ratio): a proxy for motor workload under lift, driven by load + friction + leverage.
- SLI (Sleep Load Index): proxy for nightly mechanical demand (mass × adjustment frequency).
- SRS (Shear Risk Score): field proxy scoring how likely a mattress is to be damaged by bending.
- VAL (VBU Articulation Limit): safe articulation threshold based on your mattress’s shear tolerance.

